Asphalt-Pavement-Maintenance-Vehicle-Thermal-Regeneration-ZC-2000

Introduction

ZC-2000 is a professional comprehensive repair equipment, combined with underpan, electric heating system, liquefied gas heating system, heat transfer fluid circulation system, storing box and emulsify asphalt sprinkling system, perfect heating function of mixed asphalt material ( two sets of heating function),emulsify asphalt sprinkling, heating maintenance of asphalt pavements, recycle of used material and many other functions. Can be used to all kinds asphalt road diseases in national highways, airport runway, municipal roads. Without seasonal restrictions during operations. Achieved the demands of road maintenance for fast arrive, fast repair and fast leave with high efficiency, low energy, less pollution and easily operation.

Technical Parameters

Item Name

Asphalt pavement maintenance vehicle
(Thermal regeneration)
VEHICLE ZC-2000

Container Capacity

2.8 CBM

Overall Weight

10905 KG

Overall Size(L*W*H)

7600×2400×3050 mm

Electric heating parameters

Total Power

Maximum: 40KW,According to the actual take electricity for 20 kw, 30 kw heating power switch

Heating Temperature

The highest temperature is 250 ℃, it is controlled by a thermostat set freely and heating temperature

Heating Time

4.5~5.5 Hours

Liquefied petroleum gas heating parameters

Calorific Value

>28000 Kcal / H

Gas Consumption

3Kg / H

Liquefied Gas Bottle Specifications

50KG/Bottle,Two bottles

Cylinder Changed Method

Automatic lifting,Don't need to manual handling

Gasification Method

Room temperature natural gasification, liquefied gas use effect is not affected by outside low temperature environment

Electric control system

Master Method

PLC programmable control (Siemens)

Operation Method

Touch Screen/Button

Intelligent control

The unique rapid warm-up and appointments heating function

Hydraulic System

Pump Delivery

40ml / r

Valve Body Form

Integrated solenoid valve

Motor Displacement

395ml/r

Control Method

fully electronically controlled

Fuel Tank Capacity

150L

Automatic unloading mechanism

Automatic unloading mechanism

With electric control hydraulic motor as the power, through the screw feeding mix

Discharge Rate

Adjustable speed, maximum speed about 10 minutes 2 cubic asphalt mixture can be finished

Integration of emulsified asphalt spraying system

Hose Length

8 M,With the function of automatic recovery

Emulsified Asphalt Tank

45L

Diesel Oil Tank Cleaning

17L

Emulsified asphalt pressure bottle

20L

Integration of the heating plate

Heating Area

2.5㎡

Heating Method

Thermal radiation type

Partition heating

Separate three parts(Can be partitioned and overall heat)

Additional Features

The heating plate can be rotated and moved transversely

The old material recycling bin system

Old Bin Capacity

260L

Control Method

Electronically controlled hydraulic drive bin erect and flat, lighten the working strength of workers old material recycling

Rode Roller

Compaction width

715 mm

Centrifugal Force

15 KN

Hoisting Method

Adopt gantry lifting mechanism, side lifting, roller lift operation to take up the road width is about 1 meter or so, easy to operate, occupy less lane width, high safety

Chassis

Vehicle brand

Dongfeng Automobile

Engine

Cummins ISDe 180-40

Emission standards

State Ⅳ

Other configuration

Safety Warning

With LED arrow indicator, to improve the safety of construction

Auxiliary power

With hydraulic power output connector, can provide power for
external hydraulic tools

Performance Feature

 1.Adopt special underpan of changed DONGFENG second type, commins 180 horse power engine, maximum running speed can arrive to 90 km/h. Meet the need of fast operation, fast leave at expressway. Exhaust gas is up to the national Ⅳ standard.

 

2.Both of the two sets heating system has the function of heating cold material and keep warm for hot. 380V electrical heating can be used together with the heating system of hydraulic gas in bin according to the condition if construction site. The transfer of heating way can be easily achieved at the panel. This equipment can ensure the asphalt roads to be repaired under any condition. Meanwhile, achieve the regeneration of used material, save the raw material and cost at maximum. Better effect after small and middle maintenance.

 

3.PLC intelligent controller by touch screen. Centerilized control the temperatures of material charging box, electric heating on the panel. Together with the indicator lights and alarm lights to diagnose the malfunction.

 

4.With integrated emulsify asphalt sprinkling system, fill the oil content of regeneration material, handle spray fun with automatical return function of flexible tube. Self-clean function for asphalt tubes.

 

5.Both electric heating and hydraulic gas two kinds of heating way.A utomatical temperature controller for whole heat transfer fluid. Easier to operate, lower cost, well-adopted for surrounding.

 

6.The hydraulic system supply the power from underpan motor by Power Takeoff, with the hydraulic output link. Support hydraulic power for all kinds of hydraulic tools.

 

7.Driven by electric hydraulic motor, transfer and mix the material by spiral transfer pole. There is material gate controlled by hydraulic system equipped at the discharge position. Power it off when no discharging to avoid the environment pollution and safety problem during the transportation.

 

8.Box adpot integrated thermal insulation design, good at warm keeping, high efficiency in heating, which can arrive at 140-160 degree for the whole box of normal asphalt mixed material within 4-5 hours.

 

9.Heat transfer fluid is used as the heat medium for heat box, heating safely and bigger heating area, avoid to scorch the asphalt. The boxer is designed of sectional heating, can heat inside and outside at same time, save the heating time.

 

10.With special LED working light, meet the need of night work when there is big traffic flow. Equipped LED safety alarm lights, valid view distance is over 200 meters, easier to warn the traffic.

 

11.Recycle cabin of used material can take the water and rubbish during the operation by electric hydraulic controller to fall down.

 

12.Automatical lifting construction for 50KG liquefied gas bin is standard configuration.

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